In the field of medical injection molding, ensuring high quality and precision of products not only relies on well-designed and exquisitely manufactured molds, as well as high-performance injection molding machines, but also inseparable from experienced and skilled mold adjustment technicians. Today, the editor from Dongguan Yize Mold Factory will delve into the five key processes in medical injection molding debugging for you, which are secrets that technicians rarely reveal!

1. Temperature Control: Precise Control, Laying the Foundation

Temperature is a fundamental and crucial parameter in injection molding, encompassing barrel temperature, material temperature, mold temperature, drying temperature, oil temperature, and ambient temperature, among others. The temperature of each link needs to be precisely set to ensure the stability and consistency of the plastic material during melting, flow, and cooling, thereby guaranteeing the quality of the final product.

2. Pressure Adjustment: The Source of Strength, Crafting Excellence

Pressure is the key force that drives the plastic to fill the mold and form the product shape. Injection pressure, holding pressure, back pressure, ejector pressure, mold opening pressure, mold clamping pressure... Each type of pressure needs to be carefully adjusted according to the product characteristics and mold structure to achieve the best molding effect.

3. Time Management: Every Second Counts, Shaping Perfection

Time parameters are also indispensable in injection molding, including injection time, holding time, cooling time, drying time, and metering delay time. Precise time control can ensure that the plastic flows and solidifies in the mold just right, avoiding defects such as overfilling and shrinkage.

4. Speed Adjustment: Swift as the Wind, Stable Molding

Injection speed, return speed, mold opening and closing speed, ejector speed... These speed parameters directly affect the efficiency and product quality of injection molding. Reasonable speed settings can ensure the smoothness of the product surface and the accuracy of the dimensions while maintaining production efficiency.

5. Position Positioning: Precise Positioning, Achieving Extraordinary Results

Metering position, ejector position, mold opening position... Each position parameter is related to the molding quality and production efficiency of the product. Precise position control can ensure accurate filling and smooth ejection of the plastic in the mold, laying a solid foundation for the birth of high-quality products.

In summary, the success of injection molding processes is not accidental but depends on the rationality of mold design, the performance of injection molding machines, and the rich experience of mold adjustment technicians. Dongguan Yize Mold Co., Ltd., since its establishment in 2007, has always adhered to the spirit of craftsmanship, focusing on precision mold design and manufacturing, as well as precision injection molding product production. We provide a complete set of solutions from product design such as automotive connectors, medical product injection molding, cleanroom injection molding, PFA custom injection molding, to precision mold manufacturing, injection molding and assembly, and after-sales service. Welcome friends from all walks of life to call for consultation (13302615729, WeChat, WhatsApp same number) to seek common development and create a brilliant future together!