Dongguan Yize Mould, as a leading enterprise in the design and manufacture of customized medical injection molding, secondary processing of injection molding, and product assembly, relies on its automated assembly lines, ultrasonic welding, and other professional technologies to continuously explore the forefront of manufacturing technologies in the industry. Today, based on our extensive production experience, we will reveal the key considerations for injection molding companies in product development and manufacturing.

The success of injection molding processing hinges on the close collaboration among various stages, including product design, mold manufacturing, material selection, processing design, and finished product assembly. Below, we will delve into the core points of each of these stages.

1. Product Design Confirmation Before Mold Manufacturing

Before mold manufacturing, it is crucial to have thorough communication with clients and optimize the product structure. This includes requirements for product quality, material selection, structural optimization, and product performance. Only by ensuring that these elements can be met during mass production can we guarantee the quality and efficiency of the processing. Additionally, the 3D and 2D drawings of the product design are essential for mold manufacturing and finished product assembly, and must be meticulously accurate.

2. Selection of Mold Steel: The Foundation of Quality and Efficiency

The choice of mold steel directly impacts the efficiency and quality of injection molded products. We determine the injection molding material based on the product's appearance and dimensions, and then select the mold steel accordingly. From NAK80, 718H to S136H, different quality requirements for finished products correspond to vastly different choices of mold steel. Here, we remind our clients not to overlook the important role of mold steel in product quality and to avoid arbitrarily changing the plastic material type during mold manufacturing.

3. Careful Selection of Injection Molding Materials: The Key to Functional Characteristics

There is a wide variety of injection molding materials, each with its unique functional characteristics, ranging from PEEK, PETG, PC to TPU, TPE, etc. After product design is completed, we must work closely with medical injection mold engineers, injection molding engineers, and product engineers to jointly determine the processing technology, ensuring that the material type, manufacturer, functional testing, and parameters meet the product quality requirements.

4. Refined Design of Injection Molded Products

The determination of injection molding processing technology and conditions requires comprehensive consideration of the product's appearance, dimensional requirements, and physical properties of the injection molding material. Medical injection mold manufacturing and injection molding processing complement each other, and only through close collaboration between the two can high-quality products be produced. Dongguan Yize Mould, equipped with both medical injection mold manufacturing and injection molding processing capabilities, can eliminate intermediaries, quickly respond to customer needs, and ensure quality and delivery times.

5. Rigorous Assembly of Finished Plastic Products

Based on the 2D industrial engineering drawings of the plastic product design, we strictly control the product characteristics, appearance, dimensions, and performance requirements of each material, ensuring that only flawless materials enter the finished product assembly line. After assembly is completed, the packaging stage is equally important. We must consider not only the aesthetic appearance of the product but also factors such as storage height, transportation logistics, and climatic changes when designing packaging and inspecting packaging materials and structures.

6. Meticulous Management of Warehousing and Transportation

In warehouse management, we pay attention to temperature and humidity control, determine the ventilation schedule based on product characteristics, and conduct regular pest control measures. In the transportation process, we also exercise strict control to ensure that products are delivered to customers safely and on time.

In summary, from product design and development to mold manufacturing, injection molding processing, finished product assembly, and storage and transportation, each stage is systematic and indispensable. Only by paying attention to every detail can we deliver qualified products to our customers. Providing qualified injection molded products is the unswerving mission of Dongguan Yize Mould.