A medical consumables injection molding factory specializes in producing high-quality plastic components and devices used in the medical field. These factories manufacture products such as syringes, IV connectors, catheters, test tube caps, and other single-use medical devices. Here's an overview of such a facility:

Key Features of a Medical Injection Molding Factory

1.Clean Room Facilities

• Adheres to ISO 13485 and other medical manufacturing standards.
• Class 7 or Class 8 clean rooms to minimize contamination.

2.Specialized Equipment

• High-precision injection molding machines.
• Micro-molding technology for intricate designs.
• Automated systems for increased production efficiency.

3.Materials Used

• Medical-grade polymers (e.g., polypropylene, polycarbonate, silicone, and TPU).
• Materials certified for biocompatibility and sterilization methods like gamma radiation or ETO sterilization.

4.Certifications & Standards

• ISO 13485 for medical devices.
• FDA registration for products used in regulated markets.
• GMP (Good Manufacturing Practices) compliance.

5.Common Products Manufactured

• Syringes, infusion sets, and needle hubs.
• Vials, bottles, and closures.
• Surgical instruments or parts (scalpels, retractors).
• Diagnostic tools and consumables (pipette tips, Petri dishes).

6.Quality Control

• Rigorous quality assurance protocols including in-line inspections, mold validation, and biocompatibility testing.
• Advanced measurement tools for precise dimensions and tolerances.

7.Sustainability Practices

• Waste management and recycling of rejected plastics.
• Energy-efficient machines to reduce carbon footprint.

8.Advantages of Medical Injection Molding

• Precision: Essential for devices with stringent tolerances.
• Scalability: Suitable for mass production of disposable medical items.
• Cost-Efficiency: Lower cost per unit for large-volume runs.
• Design Flexibility: Capable of producing complex geometries.